Automatic Cap Feeding System for Blow-Fill-Cap (BFC) Applications
Shanghai Peiyu Packaging Technology Co.,Ltd.
Our PET Cap Conveyor System is engineered for seamless integration into blow-fill-cap (BFC) production lines, ensuring efficient, contamination-free transport of bottle caps to capping stations. Designed for high-speed bottling plants in the food, beverage, and pharmaceutical industries, this system enhances productivity while meeting stringent hygiene and safety standards.
Key Features & Advantages
Hygienic Design
Constructed with food-grade stainless steel (304/316) and FDA/EU-compliant materials.
Smooth surfaces and minimal crevices to prevent bacterial buildup.
Optional CIP (Clean-in-Place) compatibility for sterile environments.
High-Speed Performance
Handles up to 2,000 caps per minute with precision alignment.
Low-vibration operation reduces cap jams and misalignment.
Gentle Cap Handling
Anti-scratch belt/rail materials to preserve cap aesthetics.
Adjustable guides for diverse cap sizes (e.g., 18–38mm diameters).
Smart Automation
IoT-ready with sensors for real-time monitoring of cap flow and jams.
Compatible with Industry 4.0 for data logging and predictive maintenance.
Modular & Customizable
Flexible lengths (1–15m) and configurations (inline, curved, or elevated).
Integrate with rotary cappers, unscramblers, and vision inspection systems.
Technical Parameters
Parameter Specification
Capacity 500–2,000 caps/min
Cap Size Range 18–38mm diameter
Material Stainless steel 304/316, FDA-grade PU
Power supply 220V/380V, 50/60Hz
Noise Level <70 dB
Certifications CE, ISO 9001, EHEDG (optional)
FAQ
Q1: Is the conveyor suitable for hot-fill applications?
Yes, heat-resistant variants (up to 85°C) are available for hot-fill beverage lines.
Q2: How does it prevent cap jams?
Precision-guided rails and vibration dampeners ensure smooth cap flow.
Q3: Can it handle colored or embossed caps?
Absolutely. The gentle conveying mechanism avoids scratches or logo damage.
Q4: What maintenance is required?
Routine cleaning and belt tension checks; most parts are tool-free accessible.
Q5: Is the system compatible with existing BFC lines?
Yes, our team provides custom mounting solutions for seamless integration.
Why Choose Our Cap Conveyor?
EU & US Compliance: Meets FDA, EC 1935/2004, and GMP standards.
Energy-Efficient: Reduced power consumption vs. pneumatic systems.
24/7 Reliability: Robust design for continuous operation with <0.5% downtime.
Ideal for bottled water, juices, dairy, and pharmaceuticals, our conveyor ensures zero contamination, maximum uptime, and ROI-driven automation.
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